Cathode Stripping Machine
Your Professional Cathode Stripping Machine Supplier
Sichuan Precision Technology Co., Ltd. (PRS) is a professional engineering company with 20+ years of experience delivering copper plant solutions worldwide.You need more than just equipment. You need a solution that works from day one - and keeps working.Our vision is to make modern copper electrowinning (EW) accessible, scalable, and efficient for all mining operations worldwide.
why choose us
One-Stop Solution
We provide an end-to-end service that covers the entire project cycle—from engineering design, equipment manufacturing, quality inspection, and logistics coordination to on-site installation and commissioning—ensuring seamless control and consistent quality at every stage.
Rich Project Experience
Our team has successfully delivered a wide range of copper EW (Electrowinning) projects with capacities from 3,000 to 50,000 TPA. These projects span multiple countries and operating environments, giving us deep industry expertise and proven technical solutions.
Customized Design
Each project is tailored to local environmental conditions, ore characteristics, production targets, and customer-specific requirements. We provide optimized engineering layouts, equipment configurations, and process flow designs to maximize efficiency and long-term operability.
After-sales Support
We offer comprehensive after-sales service, including 24/7 technical support, remote troubleshooting, timely spare parts supply, and on-site service when required, ensuring reliable operation and minimal maintenance interruptions.
Improved Worker Safety: Reduces direct human exposure to heavy lifting, sharp edges, and repetitive strain injuries by minimizing manual handling of heavy copper sheets (which can weigh over 100 kg).
Higher Production Rates: Automated systems can process cathodes faster and more consistently, increasing throughput and reducing bottlenecks in the refining line.
Consistent Stripping Quality: Precision-controlled mechanisms ensure uniform removal, minimizing damage to cathodes and starter blanks—leading to higher product quality and longer blank lifespan.
Reduced Downtime: Faster cycle times and integrated diagnostics allow for quicker equipment turnaround and maintenance scheduling.
Lower Labor Costs: Automation reduces the number of operators required per shift and decreases reliance on skilled labor for physically demanding tasks.
Technical Specifications
|
Item |
Specification |
|
Stripping Speed |
Up to 350–400 plates/hour (customizable) |
|
Plate Dimensions |
Typically 1000–1200 mm (length) × 100–200 mm (thickness) |
|
Stripping Method |
Mechanical clamping and pulling |
|
Applicable Cathodes |
Stainless Steel Cathode / Permanent Cathode |
|
Operation Mode |
Semi-automatic / automatic options available |
|
Power Supply |
380V / 50Hz or customized |
|
Control System |
PLC-based with touch screen interface |
|
Optional Features |
Reject plate separation, stacking system, robotic arm integration |
Working Cathode Stripping Machine Mechanism
Cathode stripping machines operate through a series of automated steps:
Cathode Loading: Cathode plates are fed into the machine via a conveyor
system or robotic arm.
Alignment and Clamping: The machine secures the cathode in a fixed
position using hydraulic or pneumatic clamps to prevent movement during stripping.
Initial Separation:A mechanical blade or vibrating tool is inserted between the cathode plate
and the deposited metal layer. This breaks the bond formed during electrolysis.
For stubborn deposits, some machines use controlled hydraulic pressure or ultrasonic vibrations to loosen the metal.
Peeling and Removal:Once separated, robotic arms or grippers peel the metal sheet away from the cathode surface.
Thin, brittle metals (e.g., zinc) may fracture into smaller pieces, while ductile metals (e.g., copper) are removed as continuous sheets.
Metal Handling: Stripped metal is transferred to a collection area via conveyor belts or chutes for further processing (e.g., melting, baling).
After stripping, the cleaned cathode plates are inspected, rinsed
(if necessary), and returned to the electrolytic cells for reuse.
Clamping System: Ensures precise positioning of cathodes during stripping.
Stripping Tools: Blades, grippers, or vibration-based mechanisms tailored to the metal type.
Conveyor Systems: Transport cathodes and stripped metal through the workflow.
Control System: A programmable logic controller (PLC) automates operations, adjusting parameters like force and speed based on metal properties.
Safety Features: Sensors and emergency stops to protect operators and equipment.
Applications of Cathode Stripping Machine
Mining Industry
In copper mining and refining operations, automatic cathode stripping machines play a vital role in post-electrolysis processing.
Metallurgical Plants
Large-scale metallurgical facilities depend on automated stripping systems to maintain high-volume production schedules.
Electroplating Facilities
Electroplating operations utilize cathode stripping machines not only for product recovery but also as a critical preparation step.
Scrap Metal Recycling Centers
Recycling facilities leverage automatic cathode stripping technology to maximize the value of mixed metal scrap.
Packaging & Shipping
Export-ready packaging
Steel-frame packing ensures safety during transport.
Optimized logistics
Can be consolidated with EW cells to save shipping cost.
Flexible delivery
Sea freight, road, or rail transport available.
FAQ