Anode Lifting Frame
Your Professional Anode Lifting Frame Supplier
Sichuan Precision Technology Co., Ltd. (PRS) is a professional engineering company with 20+ years of experience delivering copper plant solutions worldwide.You need more than just equipment. You need a solution that works from day one - and keeps working.Our vision is to make modern copper electrowinning (EW) accessible, scalable, and efficient for all mining operations worldwide.
why choose us
One-Stop Solution
We provide an end-to-end service that covers the entire project cycle—from engineering design, equipment manufacturing, quality inspection, and logistics coordination to on-site installation and commissioning—ensuring seamless control and consistent quality at every stage.
Rich Project Experience
Our team has successfully delivered a wide range of copper EW (Electrowinning) projects with capacities from 3,000 to 50,000 TPA. These projects span multiple countries and operating environments, giving us deep industry expertise and proven technical solutions.
Customized Design
Each project is tailored to local environmental conditions, ore characteristics, production targets, and customer-specific requirements. We provide optimized engineering layouts, equipment configurations, and process flow designs to maximize efficiency and long-term operability.
After-sales Support
We offer comprehensive after-sales service, including 24/7 technical support, remote troubleshooting, timely spare parts supply, and on-site service when required, ensuring reliable operation and minimal maintenance interruptions.
Automation & Control: PLC (Programmable Logic Controller) systems enable automatic, remote control, reducing manual labor and increasing safety in the strong magnetic fields of smelters.
Environmental Sealing: Heavy-duty seals and designs protect internal components (like screw jacks) from abrasive alumina dust, enhancing durability.
High-Temperature Resistance: Components are built to withstand extreme heat, often using specialized lubricants and materials.
Modularity & Options: Available in various configurations (translating, rotating, single-point, multi-point) and can integrate with overhead cranes for comprehensive handling.
Technical Specifications
|
Parameter |
Specification |
Why It Matters |
|
Material |
316 stainless steel frame + titanium alloy hooks |
Resists aggressive acids (e.g., 10% sulfuric acid); 15+ year lifespan. |
|
Load Capacity |
Customized according to customer requirements |
Handles large batches to match high-production lines (10,000+ TPA). |
|
Lift Speed |
0.8m/s (adjustable via PLC) |
Reduces cycle time to <90 seconds per batch. |
|
Positioning Accuracy |
±5mm (via vision sensors and servo motors) |
Ensures precise alignment in cells - critical for uniform current distribution. |
|
Control System |
PLC with touchscreen HMI; SCADA integration |
Stores 100+ anode profiles; remote monitoring of lifting cycles. |
|
Safety Features |
Pressure sensors, emergency stops, and collision avoidance |
Prevents overloads; stops operation if obstacles are detected. |
Structures Of Anode Lifting Frame
Main Frame/Cross-Member
A strong, high-strength steel structure designed for bending and torsional resistance, forming the backbone of the lifter.
Anode Grabs/Clamps
The core gripping mechanism, often hydraulic, with specialized claws or pressing modules that tightly hold anode rods or the entire anode beam, some designed for high temperatures (300-1000°C).
Lifting Mechanism
Includes lifting beams, lugs, and lifting eyes, often powered by synchronized winches or hydraulic cylinders to raise the anode.
Guide Legs/Support
Provide stability and guiding as the frame moves over the electrolytic cell.
Hydraulic/Pneumatic System
Powers the clamping and lifting functions, with proportional valves for precise force control, crucial for handling delicate anodes.
Control System
PLC-based, often with remote operation, variable frequency drives (VFDs) for smooth movement, anti-sway, and interlocking safety features.
Procedure Of Anode Lifting Frame
Equipment Needed:
Automatic Anode Jacking Frame: Designed to securely hold and lift the busbar.
Anode Jacking System: Electric or hydraulic hoists with adequate capacity for the busbar's weight.
Safety Gear: Helmets, gloves, and other personal protective equipment for the workers.
Procedure:
Preparation:
•Inspect Equipment: Ensure all lifting equipment, including the Automatic Anode Jacking Frame, Anode Jacking System, are in good condition and have the necessary load capacity.
•Safety Check: Conduct a safety briefing with all personnel involved in the operation. Confirm that everyone understands their roles and the safety protocols.
Securing the Busbar:
•Position the Anode Jacking Frame: Place the lifting frames around the busbar, ensuring they are evenly spaced and secure.
•Attach Anode Clamp: Securely attach the Anode Clamp to the busbar and the Anode Jacking Frame. Make sure the attachments are tight and stable.
Lifting the Busbar:
•Connect to Anode Jacking System: Attach the Anode Jacking Frame to the Jacking System. Double-check all connections for security.
•Gradual Lifting: Slowly lift the busbar using the Jacking System, ensuring it remains balanced and stable. Monitor the process closely to prevent any swaying or tilting.
•Communication: Maintain clear communication among the team throughout the lifting process to coordinate movements and address any issues immediately.
Positioning the Busbar:
•Move to Desired Location: Carefully Lifting the busbar to its new position.
Securing in New Position:
•Check Alignment: Once the busbar is in place, verify its alignment and secure it as required.
•Final Inspection: Conduct a final inspection to ensure everything is properly secured and there are no loose components.
Post-Lifting Procedure:
•Equipment Check: Inspect all lifting equipment for any signs of wear or damage.
•Report and Documentation: Document the lifting operation, noting any issues or adjustments made.
Strong Crating
Heavy-duty wooden or steel crates prevent transport damage.
Efficient Loading
Designed for easy stacking to optimize container space.
Flexible Delivery
Sea, rail, or road freight available.
FAQ