Copper Smelting & Casting Equipment
Your Professional Copper Smelting & Casting Equipment Supplier
Sichuan Precision Technology Co., Ltd. (PRS) is a professional engineering company with 20+ years of experience delivering copper plant solutions worldwide.You need more than just equipment. You need a solution that works from day one - and keeps working.Our vision is to make modern copper electrowinning (EW) accessible, scalable, and efficient for all mining operations worldwide.
why choose us
One-Stop Solution
We provide an end-to-end service that covers the entire project cycle—from engineering design, equipment manufacturing, quality inspection, and logistics coordination to on-site installation and commissioning—ensuring seamless control and consistent quality at every stage.
Rich Project Experience
Our team has successfully delivered a wide range of copper EW (Electrowinning) projects with capacities from 3,000 to 50,000 TPA. These projects span multiple countries and operating environments, giving us deep industry expertise and proven technical solutions.
Customized Design
Each project is tailored to local environmental conditions, ore characteristics, production targets, and customer-specific requirements. We provide optimized engineering layouts, equipment configurations, and process flow designs to maximize efficiency and long-term operability.
After-sales Support
We offer comprehensive after-sales service, including 24/7 technical support, remote troubleshooting, timely spare parts supply, and on-site service when required, ensuring reliable operation and minimal maintenance interruptions.
Precise casting with weight-meter at the bottom of pouring ladle;
Fast & precise positioning & adjustment of casting mould;
Long service casting mould with auto cooling unit;
Large bearing for wheel gearing, no need for support rolls;
Temperature indicators at inlet and outlet of stainless steel cooling hood;
Auto barite powder spraying system;
Anode plate cooling pool with chain conveyor to avoid cooling water splashing out;
Anode plate discharging unit without connection to forklift;
Separate anode plate cooling pool and discharging unit;
High quality hydraulic station;
Safety operation;
Technical Specifications
|
Item |
Specification |
|
Pouring cycle |
12–18 s |
|
Intermediate launder capacity |
3500 kg |
|
Ladle weighing capacity |
750 kg |
|
Wheel index time |
9–12 s |
|
Mold material |
Heat-resistant cast iron |
|
Mold quantity |
40 pcs |
|
Cooling water pressure |
0.5–0.8 MPa |
|
Mold cooling flow |
2 × 300 m³/h |
|
Anode cooling flow |
2 × 100 m³/h |
|
Max extraction stack |
14 pcs |
|
Center bearing diameter |
2400 mm |
|
Spray cycle |
2–8 s |
|
Spray pressure |
0.2–1.0 MPa |
Types of Copper Anode Casting Wheel
Roughened Copper Anode Casting Wheel
Designed with a textured surface to produce copper anodes with enhanced surface roughness for improved adhesion in downstream processes.
Smooth Copper Anode Casting Wheel
Engineered to produce copper anodes with a uniform, mirror-like surface finish essential for high-purity and precision applications.
Process Requirements of Copper Anode Casting Wheel
The primary function of a copper anode casting wheel determines its design, material composition, and operational parameters. Different casting environments—such as horizontal continuous casting, rotary casting, or semi-continuous setups—require wheels engineered for specific thermal and mechanical loads.
Grinding & Finishing
Wheels used in post-casting surface treatment must withstand abrasive forces and maintain dimensional stability under high-speed operation.
Polishing Applications
Require smooth, precision-machined surfaces to avoid surface defects on finished anodes.
Cutting & Trimming
Need enhanced edge strength and heat resistance to handle high-stress operations without chipping or deformation.
Casting Molds
Rotary casting wheels must have excellent thermal conductivity and resistance to thermal fatigue from repeated heating and cooling cycles.
Maintenance of Copper Anode Casting Wheel
Regular Cleaning: Clean the casting wheel surface frequently to prevent the accumulation of copper splatter, oxides, and dust. Use non-abrasive cleaning agents and soft cloths or brushes to avoid scratching the surface.
Wear and Tear Inspection: Conduct routine visual and instrumental inspections to detect signs of surface erosion, cracking, warping, or deformation. Early detection of wear allows for timely corrective actions such as resurfacing or coating repair, preventing catastrophic failure and ensuring consistent anode dimensions.
Lubrication of Moving Parts: Ensure all bearings, gears, and pivot points in the drive and support systems are properly lubricated with high-temperature resistant lubricants. Regular lubrication reduces friction, minimizes heat buildup, and extends the service life of rotating components.
Alignment and Leveling: Verify that the casting wheel is perfectly aligned and leveled relative to the copper mold and cooling system. Improper alignment can cause uneven copper distribution, edge curling, and premature wear on one side of the wheel.
Replacement of Damaged Parts: Replace any cracked, warped, or excessively worn components immediately. Continuing operation with damaged parts can compromise anode quality, increase downtime, and pose safety risks.
Periodic Maintenance Schedule: Implement a structured preventive maintenance program that includes daily checks, weekly inspections, and monthly servicing. Document all maintenance activities to track component life, identify recurring issues, and plan for future overhauls or upgrades.
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