Copper Anode Casting Machine
Copper Anode Casting Machine
The PRS Copper Anode Casting Machine is designed for producing high-quality anode plates after the fire refining process. Equipped with a melting furnace, tundish system, and disc-type casting mechanism, the machine supports both manual and automatic (quantitative) casting modes.
Its integrated PLC control system ensures smooth operation, stable plate quality, and fully automated forming.
Key Features of PRS Anode Casting Machine
1. Multiple Casting Modes
- Single-disc or dual-disc (double-disc) configurations
- Quantitative and non-quantitative casting
- Suitable for copper and other non-ferrous metals
2. High Plate Quality
- No crimping, burrs, or casting fins
- Uniform thickness and precise mold filling
- Suitable for downstream electro-refining
3. High Automation Level
- Industry-grade PLC control
- Interlocked operation with melting and cooling systems
- Stable, continuous high-output operation
4. Flexible Equipment Configuration
- 12 to 28 casting molds per disc
- External gear drive or central drive
- Servo or frequency motor options
- Customizable anode plate size
Casting Process Flow
Qualified Molten Copper
→ Launder
→ Upper Tundish
→ Lower Tundish
→ Disc Casting Machine
→ Cooling Device
→ Jacking Device
→ Collecting System
→ Finished Anode Plates
This modular flow ensures stable casting temperature, consistent pouring control, and smooth mold cycling.
Technical Specifications
|
Item |
Options |
|
Casting Metal |
Copper / Lead / Other Non-ferrous |
|
Die Quantity |
12–28 dies |
|
Casting Mode |
Single / Double disc |
|
Casting Type |
Quantitative / Non-quantitative |
|
Drive |
External gear / Center drive |
|
Motor |
Servo / Frequency |
|
Customization |
Plate size, mold design, pouring rate |
Applications
- Replacement of worn-out casting machines in existing copper refineries
- Small and medium capacity copper scrap recycling lines
- Non-ferrous metal workshops producing multiple anode types
- Budget-limited automation upgrading projects
- Smelters with limited plant space and no room for full line expansion
FAQ
Q1: Can you customize the anode plate size and mold design?
A: Yes. Mold cavity structure and anode plate dimensions can be fully customized according to your process requirements and downstream electrolytic cell specifications.
Q2: Does the machine support quantitative casting?
A: Yes. We provide both non-quantitative and fully automatic quantitative casting configurations, which can be selected according to your accuracy requirements and budget.
Q3: Can this machine replace our old casting machine directly?
A: In most cases, yes. We can adjust the pouring height, interface dimensions and control connection according to the parameters of your existing furnace and on-site layout to realize seamless replacement.
Q4: Is it suitable for metals other than copper?
A: Yes. By adjusting mold materials and process parameters, the machine can be applied to lead and other non-ferrous metal anode casting.
Q5: Can you supply supporting auxiliary equipment?
A: Yes. We can provide matching cooling devices, plate collecting systems, exhaust hoods and other auxiliary units according to your needs to form a complete production line.
Technical Support
- Customized interface design matched to your existing equipment and plant layout
- Full factory test run before delivery to ensure stable operation of the host
- On-site installation guidance, commissioning and operator training
- Long-term spare parts supply and ongoing technical consultation during service life
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