Cost-effective Automatic Cathode Stripping Machine
Cost-effective Automatic Cathode Stripping Machine Overview
The Cost-effective Automatic Cathode Stripping Machine is a dedicated production line for copper electrowinning workshops. It integrates mechanical, hydraulic, pneumatic, optical, and electrical control systems into one fully automated unit.
Designed to strip copper from stainless steel cathode plates efficiently, the machine handles plate receiving, stripping, sorting, stacking, and copper bundle transfer. With a capacity of 150+ plates/hour, it ensures stable and efficient production while reducing labor costs.
Key Features & Benefits
High Throughput – ≥150 cathode plates per hour.
Full Automation – PLC-controlled with HMI touchscreen, multiple operation modes (auto, manual, test).
Gentle Stripping Process – Protects stainless steel cathode plates and ensures copper quality.
Flexible Stacking – Copper cathodes can be stacked by quantity or thickness.
Durable Materials – Critical components made of 304/316L stainless steel for corrosion resistance.
Remote Maintenance – Built-in remote diagnostic system for faster troubleshooting.
Compact Design – Space requirement approx. 11m × 6.5m × 5.5m.
Technical Specifications
|
Parameter |
Specification |
|
Capacity |
≥150 plates/hour |
|
Plate Weight |
~45 kg (without copper) |
|
Copper Load per Plate |
≥90 kg (both sides) |
|
Control System |
Siemens S7-1200 PLC + HMI touchscreen |
|
Power Consumption |
Installed: 14.5 kW, Operating: ~10 kW |
|
Dimensions (L×W×H) |
11 m × 6.5 m × 5.5 m |
|
Stacking Method |
By number or thickness |
|
Materials |
304/316L stainless steel, carbon steel |
System Configuration
Receiving Conveyor – For cathode plate input.
Transfer Device – Pneumatic gripper for 90° transfer.
Stripping Unit – Core module with separating frame, stripping knives, and hydraulic drive.
Stacking System – Automatic copper stacking with adjustable settings.
Hydraulic System – Equipped with Rexroth variable pump and accumulator for stability.
Electrical System – Siemens PLC, Schneider components, Profinet communication.
Remote Maintenance – Inovance module for online diagnostics.
Optional – Copper bundle transfer conveyor.
Safety & Quality Assurance
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Packaging & Shipping
Seaworthy steel-frame packaging with anti-corrosion coating.
Standard export procedures, including CO (Certificate of Origin) application support.
Delivery options: sea, land, or railway transport.
FAQ
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