Cost-effective Automatic Cathode Stripping Machine
Budget-Friendly Automated Stripping Solution for Small-to-Medium Plants
The cost-effective automatic cathode stripping machine is an entry-level automated stripping solution designed for small and medium capacity copper electrowinning plants. It provides the core benefits of automated stripping - reduced labor, improved consistency - at a significantly lower investment than high-end fully automatic lines.
This model uses a simplified but reliable design with rotating transfer arms instead of complex robotic systems, achieving good performance at a competitive price point. It is ideal for plants currently using manual or semi-automatic stripping that want to upgrade to automation without a large capital outlay.
Design Philosophy: Smart Cost Saving
This model achieves cost efficiency without sacrificing core performance:
- Rotating transfer arms instead of robots: Simpler mechanism, lower cost, lower energy consumption, sufficient for most medium-capacity needs
- Modular design: Only include the functions you actually need, with options to add features later
- Standardized components: Use widely available standard components for easy maintenance and spare parts sourcing
For a detailed cost comparison between different stripping solutions, see: How Does PRS Cathode Stripping Machine Save Cost for Your Copper EW Plant?
Technical Specifications
|
Parameter |
Specification |
|
Capacity |
≥150 plates/hour |
|
Plate Weight |
~45 kg (without copper) |
|
Copper Load per Plate |
≥90 kg (both sides) |
|
Control System |
Siemens S7-1200 PLC + HMI touchscreen |
|
Power Consumption |
Installed: 14.5 kW, Operating: ~10 kW |
|
Dimensions (L×W×H) |
11 m × 6.5 m × 5.5 m |
|
Stacking Method |
By number or thickness |
|
Materials |
304/316L stainless steel, carbon steel |
System Configuration
Receiving Conveyor – For cathode plate input.
Transfer Device – Pneumatic gripper for 90° transfer.
Stripping Unit – Core module with separating frame, stripping knives, and hydraulic drive.
Stacking System – Automatic copper stacking with adjustable settings.
Hydraulic System – Equipped with Rexroth variable pump and accumulator for stability.
Electrical System – Siemens PLC, Schneider components, Profinet communication.
Remote Maintenance – Inovance module for online diagnostics.
Optional – Copper bundle transfer conveyor.
Safety & Quality Assurance
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Packaging & Shipping
Seaworthy steel-frame packaging with anti-corrosion coating.
Standard export procedures, including CO (Certificate of Origin) application support.
Delivery options: sea, land, or railway transport.
Who Is This For
The cost-effective automatic stripping machine is designed for:
- Small and medium capacity copper EW plants
- Operations currently using manual or semi-automatic stripping
- Plants that want to automate but have limited capital budget
- Projects where robotic systems would be overengineering
- Operations prioritizing reliability and low maintenance complexity
Before making a decision, you may want to read our guide: What Should Copper Plants Consider When Selecting and Purchasing a Cathode Stripping Machine?
For higher capacity requirements, see our Fully Automatic Cathode Stripping Machine.
FAQ
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