Semi-automatic Cathode Stripping Machine
2. Internal View of the Washing Chamber
3. Receiving Conveyor and Cathode Transfer Arm P2
4. Hydraulic Pack and Conveyors
5. Stripping Station P1
6. Reject Conveyor
7. Sampling Device P1
8. Sliding and Buffer Device, Sampling Device and Stacking Device
9. Stacking Device P1
10. Receiving and Washing Conveyor P1
CSM Packing and delivery
Semi-automatic Cathode Stripping Machine
Semi-automatic Cathode Stripping Machine
PRS's Semi-automatic Cathode Stripping Machine combines strategic automation with manual oversight to deliver efficiency and flexibility for small to medium-scale copper plants. Designed for operations prioritizing cost control without compromising on core functionality, this system integrates essential automated components while allowing optional manual interventions for specialized tasks.
Core Modules
Cathode Receiving And Washing Conveyor
● Function: Receives cathodes from electrowinning cells; sprays demineralized water to remove residual electrolyte.
● Design:
○ Corrosion-resistant PP/SS304 construction.
○ Adjustable spray nozzles for complete surface coverage.
● Benefit: Ensures clean cathodes enter stripping, reducing contamination risks.
Blank Cathode Discharge Conveyor
● Function: Transports stripped blank cathodes to recoating / rebushing stations.
● Design:
○ Dual-speed operation (5 m/min normal, 10 m/min reject mode).
○ SS316L frame for acid resistance.
● Benefit: Seamless integration with downstream processes.
Stripping Station
● Function: Core module for copper sheet detachment via mechanical precision tools.
● Design:
○ Semi-automatic Control: Operators initiate cycles; machine executes consistent stripping motions.
○ Tool Options: Pneumatic hammers + adjustable blade systems.
○ Safety: Light curtains + emergency stop buttons.
● Benefit: 80% reduction in physical labor vs. manual stripping.
Reject Conveyor
● Function: Diverts defective cathodes (e.g., uneven plating, damage) for reprocessing.
● Design:
○ Manual override for operator-defined rejection criteria.
○ Portable design for flexible placement.
● Benefit: Prevents quality issues from propagating.
Copper Sheet Stacking Device
● Function: Collects and aligns stripped copper sheets into uniform stacks.
● Design:
○ Hydraulic lifting platform with height adjustment.
○ Capacity: 1-ton bundles.
● Benefit: Ready-for-packaging output with minimal handling.
Sampling Device
● Function: Extracts representative copper samples for quality checks.
● Design:
○ Manual trigger mechanism for random sampling.
○ Sample storage trays integrated into the frame.
● Benefit: Simplifies quality control without disrupting workflow.
Video Showcase
Optional Modules
Manual Bailing Device
● Function: Assists in lifting / positioning cathodes pre- and post-stripping.
● Use Case: Ideal for plants with existing overhead cranes or irregular cathode sizes.
Labeling Device
● Function: Applies barcodes / IDs to copper bundles for traceability.
● Use Case: Essential for facilities requiring lot tracking or compliance documentation.
Automatic Packaging Device
● Function: Wraps copper bundles in protective film for storage / shipment.
● Use Case: High-volume operations seeking end-to-end automation.
Technical Specifications
|
Parameter |
Specification |
|
Processing Capacity |
100–150 cathodes/hour |
|
Power Supply |
380V/50Hz or customizable |
|
Stripping Accuracy |
±1 mm (sheet integrity >98%) |
|
Core Modules |
6 standard (as above) |
|
Optional Modules |
3 add-ons (manual bailing, labeling, packaging) |
|
Footprint |
6m × 3m (expandable with options) |
Operational Workflow
Loading: Cathodes placed on receiving conveyor (manual or via hoist).
Washing: Automatic spray cleansing.
Stripping: Operator initiates cycle; machine detaches copper sheets.
Sorting: Defective cathodes diverted to reject conveyor.
Stacking: Sheets collected into bundles.
Sampling: Periodic quality checks via integrated device.
- The semi-automatic stripping machine is a good fit when:
- You have medium or small production capacity
- You currently strip manually and want to reduce labor intensity
- Budget is limited and full automation is not justified yet
- You have limited space for equipment installation
- You need a flexible solution that can handle varying production volumes
Ideal For
On-Site Commissioning Service
We provide professional on-site commissioning service to ensure your stripping machine operates at optimal performance from day one. Our experienced team of mechanical engineers and electrical engineers will visit your site to complete installation guidance, equipment calibration, trial operation and operator training.
Learn more about our field service: PRS Engineers On-Site Commissioning for Copper Stripping Machine
Technical Support
- On-site mechanical and electrical engineer commissioning service
- Customized design for your specific cathode dimensions
- Installation guidance and equipment calibration
- Operator training and maintenance instruction
- Spare parts supply and ongoing technical support
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