Polymer Concrete Cell
Electrolwinning Cell
Polymer Concrete Cell
Polymer Concrete Cell with PRS Logo
Polymer Concrete Cell Production Display
Electrolytic cell in application
Polymer Concrete Cell in Application
Electrolwinning Cell Transportation Diagram

Polymer Concrete Cell

Unmatched Structural Strength
How? PRS-patented FRP rib reinforcement:
• Increases load capacity by 200% vs standard cells.
• Reduces wall thickness by 15%, saving material costs.

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Product Introduction

Permanently Corrosion-Proof & 30% Lighter: The FRP-Reinforced Polymer Concrete Cell for Zero-Maintenance Copper Electrowinning.

Polymer Concrete Cell Production Display

Core Advantages

Unmatched Structural Strength

How? PRS-patented FRP rib reinforcement:

• Increases load capacity by 200% vs standard cells.

• Reduces wall thickness by 15%, saving material costs.

Physical Specifications (Per Factory Certification)

Parameter	Value
Compressive Strength	≥ 80.0 MPa
Flexural Strength	≥ 22.0 MPa
Flexural Modulus of Elasticity	≥ 22.0 GPa
Volume Resistivity	≥ 3.0 × 10¹² Ω·cm
Thermal Conductivity	1.0 ~ 2.0 W/(m·K)
Coefficient of Linear Expansion	≤ 20 × 10⁻⁶ m/m/°C
Density	≥ 2.2 × 10³ kg/m³

Zero Maintenance for 30+ Years

Why It Lasts

Material: Vinyl ester resin + quartz sand (ASTM C581 compliant).

Self-Repairable: Patch cracks in 6–12 hours.

Lifespan: Permanent in pH 0.5–2 electrolytes (tested since 1998).

Customization for Extreme Conditions

Acid Mist Hood: Prevents freezing in sub-zero climates (-30°C).

Liquid Distribution: Configurable inlet/outlet pipes (PP/CPVC/PVDF).

Size Range: 2m–6m L × 1m–1.8m W × 1.5m–2.2m D.

Seismic Safety: We have extensive experience in anti-seismic cell design. For example, the integration of anti-seismic blocks ensures zero displacement along the X and Y axes during earthquakes. We also provide engineering suggestions such as replacing individual base columns with integrated concrete walls for added foundation stability.

Project Case: Real-World Proof

PRS delivered a full set of electrowinning cells with customized FRP reinforcements and acid mist hoods. The installation was seamless, and performance exceeded expectations.

Result: Zero cell replacement, maintenance cost reduced by 90%.

Procurement Made Easy

Stage	PRS Advantage
Design	Free AutoCAD drawings + engineering review
Lead Time	90 days for 50 units
Payment	50% TT deposit, balance before shipment. Bank guarantee available
Support	24h remote/on-site commissioning

Smart Packaging & Logistics

Shock-Proof Frame

Steel frame packaging withstands 3G impacts (tested per ISTA 3A).This can effectively prevent the occurrence of cargo damage that may be caused by violent loading and unloading at some ports.

Cost-Saving Consolidation

We use container shipping. To optimize space and reduce costs, related products such as cathode plates, anode plates, and grating, etc., they can be loaded directly into the cells. Based on your project location, we can arrange sea, road, or rail transportation accordingly.

Technical FAQ

Q1: How does FRP reinforcement reduce cost?

A: Thinner walls use less concrete, cutting material costs by 15% without sacrificing strength.

Q2: What's the repair process?

A: Pour resin → coat gel → dry 6h. No welding or shutdowns needed.

Q3: Do you provide installation?

A: Yes – remote guidance or on-site teams in 30 countries.

Q4: What customization requirements can your electrowinning cell support?

A: The size, opening position, inlet and outlet interfaces, and pipe layout in the cell can all be customized. We can also make optimization suggestions based on the project conditions.