Capping Board
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Capping Board

Capping Boards are essential components placed atop electrowinning or electro-refining cells, functioning as both insulation covers and structural supports. Designed to reduce acid mist exposure and stabilize busbar layout, PRS Capping Boards are customized for each cell configuration, ensuring perfect fit, safety, and durability in harsh electrolytic environments.
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Product Introduction
Capping board installation on cell top
Overview | Ensuring Cell Sealing & Worker Safety

Capping Boards are essential components placed atop electrowinning or electro-refining cells, functioning as both insulation covers and structural supports. Designed to reduce acid mist exposure and stabilize busbar layout, PRS Capping Boards are customized for each cell configuration, ensuring perfect fit, safety, and durability in harsh electrolytic environments.

 

 

Technical Specifications

Parameter

Specification

Material

FRP (Fiberglass Reinforced Plastic), PP, or PVC

Surface Finish

Anti-slip / Smooth / Textured

Thickness

Typically 10–20 mm, customizable

Dimensions

Custom-fit to cell top geometry

Load Capacity

Up to 300 kg/m² (depending on design)

Acid Resistance

High, suitable for H₂SO₄-rich environments

Fire Rating

Class B or higher (optional)

Installation

Interlocking / Bolted / Rest-on-cell

 

 

Product Advantages

1

Perfect Match with Your Cell Design: Each board is custom-cut to align with cell top and busbar configuration, avoiding gaps and sagging.

2

Protective & Durable: High chemical resistance ensures long-term use even in acid mist-heavy atmospheres.

3

Easy Maintenance Access: Modular structure allows workers to remove panels easily for inspection or maintenance.

4

Safety First: Anti-slip surface and insulation properties help prevent slips and electrical accidents.

5

Smart Busbar Support: Our design allows for partial load-bearing, helping to stabilize busbar layout and spacing.

 

Our After-Sales Service

 Information We Need from You:

◎ Cell top layout or drawings

◎ Desired material and thickness

◎ Load-bearing or non-load-bearing requirement

 We Solve These Common Concerns:

◎ Deformation over time? We use ribbed structures and high-grade resins to resist bending.

◎ Gap between board and busbar? We add recesses or cutouts for a flush fit.

◎ Installation confusion? We provide layout diagrams and pre-labeled panels.

Casting resin for capping board

 

 

Packaging & Transportation

Capping boards are shrink-wrapped and stacked on reinforced pallets or steel frames. Fragile corners are protected with foam or rubber guards.
We can combine shipment with other components (like cells, plates, busbars) to maximize container space and reduce shipping costs.

 

 

FAQ

Q: What's the lifespan of your capping boards?

A: Typically 5–10 years depending on acid concentration and load usage. FRP has the longest lifespan.

Q: Can I walk on the capping boards?

A: Yes, if requested, we can design the board with sufficient load-bearing capacity and anti-slip finish.

Q: Can you help me decide on FRP vs. PP?

A: Certainly. FRP is stronger and more acid-resistant; PP is more economical and lightweight.

 

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