Project Description
Driving Growth Through Reliable Electrowinning Technology
Copper remains one of the world's most essential industrial metals - and at the heart of every modern copper operation lies a well-engineered Cathode Copper Plant.
At PRS, we specialize in Electrowinning (EW) systems that help mining companies achieve higher recovery rates, lower operating costs, and more sustainable production.
Our latest success? A 2,500 TPA copper electrowinning plant, designed, supplied, and commissioned by PRS, now operating with remarkable efficiency.
Project Overview: 2,500 TPA Cathode Copper EW Plant
This project demonstrates how PRS integrates advanced engineering design, equipment manufacturing, and on-site commissioning into a seamless EPC process.
The complete system includes:
- Electrowinning Cells with corrosion-resistant polymer concrete structure
- Cathode & Anode Plates precisely aligned for consistent current distribution
- Busbar System engineered for low voltage drop and high conductivity
- Mist Hood & Scrubber System ensuring a clean and safe tankhouse environment
- Automatic Cathode Stripping Machine, increasing productivity and reducing labor costs
Each unit works together to produce LME Grade A copper with current efficiency above 92%.
Smart Engineering for Long-Term Efficiency
At cuepc.com, we focus on providing practical engineering solutions that keep copper EW operations running smoothly for decades.
Our modular plant design concept allows flexible expansion - ideal for growing producers who start from 2,500 TPA and plan to scale up in the future.
Every detail is engineered for long-term reliability:
- Optimized electrolyte circulation to reduce power consumption
- Stable current flow across all cathodes for consistent copper thickness
- Smart control interface for precise monitoring and easy maintenance
For related technologies and detailed product solutions, explore:
👉 Electrowinning Cell System
👉 Cathode Stripping Machine
👉 Copper Busbar Solutions
These integrated systems ensure each plant reaches its designed output efficiently and safely.
Key Advantages of PRS Copper EW Plants
- Proven Output - Stable 2,500 TPA cathode production with >99.99% copper purity
- Low OPEX - Optimized power distribution and reduced electrolyte loss
- High Automation - Robotic stripping and intelligent control system
- Fast Setup - From design to commissioning in less than 6 months
- Global Experience - Completed projects across Zambia, DRC, and Southeast Asia
Building a Sustainable Future
The PRS 2,500 TPA cathode copper plant is more than a production line - it's a model of efficient, clean, and scalable electrowinning technology.
By combining process innovation with global EPC expertise, we help clients transform raw resources into consistent, high-quality output - with lower environmental impact.
Partner with PRS - where every copper plant is engineered for performance, precision, and profit.
