We are thrilled to announce a significant milestone: a copper electrowinning plant equipped with PRS technology has successfully produced its first high-quality cathode copper in Zambia. The facility is steadily ramping up toward its design capacity of 2,400 tonnes per annum (TPA).
This achievement underscores the effectiveness of PRS's EPC methodology, which combines precision engineering, reliable equipment supply, and responsive on-site support to ensure projects deliver results on schedule.
Project Overview & Key Contributions
The project, designed for a mid-scale mining operation, features a complete PRS-supplied electrowinning system. Our scope included:
• Custom Electrowinning Cells: Engineered for stability and efficient heat/current distribution.
• Power Distribution System: Including transformers and low-ripple rectifiers for consistent performance.
• Integrated Cathode Handling: Streamlining the stripping, washing, and preparation process.
• On-Site Technical Supervision: PRS engineers provided commissioning assistance and operator training.
A Look Inside: First Copper Harvest
The moment of first production is a powerful validation of the design, equipment, and collaborative effort.
Caption: The first high-quality cathode copper plates produced at the new 2,400 TPA plant in Zambia, equipped with PRS technology.
Initial performance data indicates strong operational health, with current efficiency and cathode quality already meeting expected benchmarks in the early stages of production.
Designed for Success: The PRS Approach
This 2,400 TPA project exemplifies the core PRS philosophy:
1. Modular Design: Pre-engineered components accelerated construction and simplified installation, reducing time to first production.
2. Focus on Operability: Equipment was selected and laid out to facilitate easy operation and maintenance, contributing to a smooth ramp-up.
3. Proven Technology: The use of reliable, field-tested PRS systems minimized technical risks during commissioning.
"The successful start-up of this plant is a testament to our commitment to delivering not just equipment, but workable, efficient solutions," said a PRS Project Manager. "Seeing our client achieve this milestone is why we do what we do."
Looking Ahead
With first copper successfully produced, the focus for the operation now shifts to steadily increasing throughput to reach the full 2,400 TPA capacity. The PRS team remains available to provide ongoing support to ensure the plant achieves its long-term production and efficiency goals.
Is your next copper project designed for a smooth start-up and reliable production?
PRS specializes in delivering robust electrowinning solutions for mid-scale operations. From concept to first copper and beyond, we provide the technology and expertise to ensure your success.
